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TARA GreenCast Channels

Business Highlight

The TARA GreenCast is a highly profitable business for small building material producers and construction companies. A total capital investment of Rs. 7,80,000/- is required for a mechanized production system to produce 360 square metres of roofing product in the form of ferrocement roofing channels per month with an annual turnover of Rs. 35 Lacs.

The TARA GreenCast package for roofing uses state-of-the-art design principles to manufacture reinforced shells, commonly called channels. They are produced on specially designed TARA vibrating tables and profiled moulds. The production system is uniquely tailored to provide special end details, consistent shape and thickness; all crucial for high performance. The channels made with an optimised proportion of cement, sand and water, have a very high density, are impervious to penetration of water and provide high structural strength. Ferrocement roofing technology offers a viable alternative to conventional flat roofing systems such as reinforced cement concrete, reinforced brick cement, sand stone, etc. in both rural and urban areas of the country. Compared to RCC roofing, the ferrocement roofing channels offer savings in steel (30%) and cement (35%).

Service Package

  • TARA supplies the complete set of production equipment consisting of vibrating table, moulds, lifting frame and accessories
  • TARA provides the technology package with production layout, design mix and comprehensive documentation
  • On site training for commissioning of the equipment and production training
Machines and Equipment

The TARA GreenCast Channels and the associated equipment was developed with the support of Building Materials Technology Promotion Council, Government of India. The ferrocement are produced on specially designed TARA vibrating tables, fitted with electric vibrators of 2hp rating available in standard lengths of 3.05 metres, 4.6 metres and 6.1 metres with profiled moulds of equipment length. The profile of the mould varies for shorter lengths. For demoulding of the product from the casting mould, a lifting frame with lifting tongs is provided. Optional extras include movement trolleys and concrete mixers.

  Description TARA GreenCast Channels
 TARA Vibrating Table FC-150  Vibrating table of length 3.05 m fitted with single
 vibrator and electric motor of 2hp
 TARA Vibrating Table FC-290  Vibrating table available in 4.6m, 6.1m length fitted with
 twin vibrators and electric motors, 2hp each
 TARA FC-150 profiled mould  Casting mould, 3.05m length, producing
 ferrocement channel of 150mm height and 830mm span
 TARA FC-290 profiled mould  Casting mould, 4.6m and 6.1m, producing
 ferrocement channel of 290mm height and 830mm span
 TARA lifting frames  Lifing frames for balanced handling of mould
 after casting, as well as demoulding. These are available in
 3.05m, 4.6m, 6.1m length.

Benefits delivered to Ferro Cement Enterprises
  • Enables 25% saving in cost when compared to RCC Flat roof.
  • Ideal for use in construction projects where crushed stone is not available or costs are high.
  • Efficient and time saving roofing product; (eliminates 21 days of curing on site)
  • Additional savings due to no requirement of roof plaster.
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TARA GreenCast Channels-Machine



TARA GreenCast Channels-Machine




TARA Ferrocement Roofing Channels
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